A Digitized SPC Essential Component of a Quality 4.0 Solution

Digitization of SPC method is essential for an integrated digital manufacturing solution. Digitizing SPC; in an integrated Quality 4.0 MES solution; takes the benefits of the method to a whole new level.

Digitalizing the SPC method Statistic –  Process Control digitalisation also known as Statistical Process Control (SPC) – is an industrial quality control method based on the monitoring and statistical analysis of production data. SPC makes it possible to effectively tackle process variations in order to eliminate potential defects and avoid unpredictable performance.

In this way, the SPC method guarantees process stability to ensure consistently high product quality.

Digitized SPC optimizes manufacturing processes through advanced data analysis, automated data collection through direct connections to machines, and faster, easier data sharing.
Easy data sharing with a digital SPC enables early detection of problems and timely corrective action. It promotes fact-based (data-driven) decision-making, minimizing dependence on opinions.
In addition, a digitized SPC guarantees compliance with quality standards and regulations, thanks to permanent, mechanized monitoring of production data.

Digitalized SPC reduces waste, which in turn boosts productivity and profitability.

By automating data collection, analysis and reporting processes, digital SPC improves efficiency, minimizes errors and saves valuable time for operators and management. It indirectly enhances the value of human resources by providing them with a user-friendly, effective tool to guarantee stable production performance.

However, it is important to ensure that the digitalized SPC solution is connected and integrated with the various machines, and that it is adapted to the work constraints of the operators.

By adopting digitalized SPC (MSP), the company develops continuous improvement by involving all the players in the plant.

In conclusion, the combination of automated process data collection in centralized, secure databases and the method’s advanced statistical analysis make digitalized SPC an indispensable tool for operational excellence and performance in plants.

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